Digital production assistant
- Data visualization: Intuitive dashboards presenting data through interactive charts
and tables - Automatic reporting: Generate reports and analyses effortlessly without manual
data collection - Interoperability: Seamless integration with various systems and devices for data
collection - Customization: Tailor metrics and dashboards to fit your company’s unique needs
- Collaboration: Features to enhance teamwork and communication between
departments.
The system consists of two modular applications. Monitoring and Web.
Higher quality, lower costs
Key Performance Indicators (KPIs) that can be monitored include production cycle time,
machine efficiency, product quality, and indicators related to workplace safety and
sustainable development. Using such software leads to increased production effectiveness,
reduced costs, and improved quality of final products.
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Data collection
module -
Real-time line
status monitoring module -
Diagnostics and historical
data analysis module -
Operator KPI
analysis module
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Connection between system and line
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Real-time production monitoring and tracking. All information about current issues, such as alarms and stoppages, as well as predictions of potential failure to meet planned production targets.
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A convenient web interface allows easy access to all data collected from the production line. The information is organized from detail to general. For example, each production item includes details about the operator who made it, the components used (BOM), and the process parameters. Additionally, there are records of overall production performance, bottlenecks along the line, and OEE metrics. The data is accessible via an API, enabling seamless integration with external tools like PowerBI for advanced analysis and reporting.
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This module analyzes operator performance, tracking individual records, average task completion times, and any delays they cause on the production line. By leveraging this data, it becomes immediately clear which operators may require additional training.
System Integration
- Custom protocols
- Support for most PLCs
- Dedicated local databases
- Integrations with MES, MRP, ERP
Data Acquisition
- Production information
- Cycle and process data
- Operator activity and downtime
- Global parameter values
- Alarms and events
Traceability
- Material and component traceability
- Real-time tracking
- Complete component history
- Component identifiability
Historical Analysis
- Tracking changes in references
- Event log
- Production summaries
- Pareto analysis of statuses
- Charts of numeric parameters
KPI Monitoring
- Operator performance efficiency
- Average work times
- Records
- Work optimization
- Line customization
Production Supervision
- Real-time line status monitoring
- Detailed measurement data
- Statistics and reports
- Component and BOM tracking
- Quick visual information
Media Monitoring
- Media history view
- Media analysis reports with status breakdown
Serialization
- Production path control
- Rework system (system for reintroducing items into the production line)
Support for Maintenance / CMMS
- Performance analysis
- Failure analysis
- Cause identification
- Downtime, delays, jams
- Predictive maintenance
Comprehensive Reporting
- Historical reports
- Summaries, analyses, logs
- CSV export
- Integration with power BI
WEB Application
- Access to current and historical data from anywhere in the world
- Configuration module
- Reporting module
Multisystem
- Any operating system
- Any browser
- Deployments on PC, IPC, HMI
- Customization options
OEE
- Multilevel performance indicators for production lines (line/module/station)
Training Module
- Interactive training using MR technology
Quality Management
- Support for good manufacturing practices (e.g., GMP)
- Availability of component history
- Facilitated analysis of quality issues
Digitalization
Transformation of production processes through the implementation of digital technologies.
Integration
Connecting machines, devices, systems, and people into a cohesive network.
Automation
Increasing efficiency and reducing costs through process automation.
Mobility
Utilizing mobile solutions for monitoring and managing production.
Value Chain Transformation
Optimizing the entire supply chain through digital technologies.
Cyber Security
Protecting data and systems from digital threats
About us
20 years of shaping the future
The Tomai Factory System is an innovative solution designed by engineers, for engineers. It was developed by ELPLC, a company with two decades of experience leading the way in designing and manufacturing specialized and prototype solutions in automation and robotic production processes. Building on this strong foundation, ELPLC took the next natural step by creating autonomous production management software, tailored to meet the real-world challenges of today’s modern industry.
Innovations driven by passion
Years of experience in designing and building machines, complete assembly lines, automated stations, and developing IT solutions to integrate our systems with new or existing production lines have allowed us to refine and perfect a system that today supports production processes in factories around the world.
Flexibility
ELPLC creates solutions for a wide range of industries: automotive, e-mobility, renewable energy, metallurgy, ceramics, plastics, construction, chemistry, electronics, electrical engineering, and more. The company is a pioneer in industrial solutions using mixed and augmented reality. A team of nearly 200 specialists, including designers, programmers, mechatronics engineers, automation experts, and engineers, works on delivering ambitious projects.
Global brand
As a leading manufacturer for the automotive industry, we leverage our own expertise to deliver advanced solutions to global entities producing components for major car manufacturers (OEMs). Solutions created by our designers, engineers, and programmers automate assembly and technology lines in factories across all key automotive markets, including the USA, Mexico, China, and Central and Eastern Europe.
Production without borders
Trusted production partner worldwide
Why it’s worth it?
An investment that pays off
The TOMAI Factory System is a comprehensive production management tool that offers real-time monitoring, analysis, and optimization of processes. With advanced KPI analysis features, the system enables the identification and elimination of bottlenecks, leading to reduced costs and increased efficiency. Real-time monitoring allows for rapid response to issues, minimizing downtime and losses.
Blog
Latest articles
Introduction to the TOMAI Factory System – the key to modern production
How does the TOMAI Factory System make monitoring Key Performance Indicators easy?
Reporting in the TOMAI Factory System – the key to conscious production management
How does the TOMAI Factory System Increase the Efficiency of Your Production?