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Data collection
module -
Real-time line
status monitoring module -
Diagnostics and historical
data analysis module -
Operator KPI
analysis module
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Connection between system and line
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Real-time production monitoring and tracking. All information about current issues, such as alarms and stoppages, as well as predictions of potential failure to meet planned production targets.
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A convenient web interface allows easy access to all data collected from the production line. The information is organized from detail to general. For example, each production item includes details about the operator who made it, the components used (BOM), and the process parameters. Additionally, there are records of overall production performance, bottlenecks along the line, and OEE metrics. The data is accessible via an API, enabling seamless integration with external tools like PowerBI for advanced analysis and reporting.
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This module analyzes operator performance, tracking individual records, average task completion times, and any delays they cause on the production line. By leveraging this data, it becomes immediately clear which operators may require additional training.
System Integration
- Custom protocols
- Support for most PLCs
- Dedicated local databases
- Integrations with MES, MRP, ERP
Data Acquisition
- Production information
- Cycle and process data
- Operator activity and downtime
- Global parameter values
- Alarms and events
Traceability
- Material and component traceability
- Real-time tracking
- Complete component history
- Component identifiability
Historical Analysis
- Tracking changes in references
- Event log
- Production summaries
- Pareto analysis of statuses
- Charts of numeric parameters
KPI Monitoring
- Operator performance efficiency
- Average work times
- Records
- Work optimization
- Line customization
Production Supervision
- Real-time line status monitoring
- Detailed measurement data
- Statistics and reports
- Component and BOM tracking
- Quick visual information
Media Monitoring
- Media history view
- Media analysis reports with status breakdown
Serialization
- Production path control
- Rework system (system for reintroducing items into the production line)
Support for Maintenance / CMMS
- Performance analysis
- Failure analysis
- Cause identification
- Downtime, delays, jams
- Predictive maintenance
Comprehensive Reporting
- Historical reports
- Summaries, analyses, logs
- CSV export
- Integration with power BI
WEB Application
- Access to current and historical data from anywhere in the world
- Configuration module
- Reporting module
Multisystem
- Any operating system
- Any browser
- Deployments on PC, IPC, HMI
- Customization options
OEE
- Multilevel performance indicators for production lines (line/module/station)
Training Module
- Interactive training using MR technology
Quality Management
- Support for good manufacturing practices (e.g., GMP)
- Availability of component history
- Facilitated analysis of quality issues
Why it’s worth it?
An investment that pays off
The TOMAI Factory System is a comprehensive production management tool that offers real-time monitoring, analysis, and optimization of processes. With advanced KPI analysis features, the system enables the identification and elimination of bottlenecks, leading to reduced costs and increased efficiency. Real-time monitoring allows for rapid response to issues, minimizing downtime and losses.